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Senior Manufacturing Engineer - job 1 of 2

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position

Contribute your technical manufacturing and equipment design skills to a dynamic development team creating precision accessories for minimally invasive robotic surgery. You must demonstrate exceptional mechanical design capabilities and be able to deliver consistent improvements for production accessories. In this role you will engage with design manufacturing and supply engineering teams to contribute to mechanical design improvements for existing accessories. The role requires effective participation in new product development teams that create and refine electro-mechanical components, assemblies, process documentation, tooling and test methods while challenging new product designs to improve efficacy, reliability, manufacturability and cost for robotic surgical accessories.

Essential Job Duties

  • Create, maintain and improve pilot “high volume” manufacturing automated assembly lines, specifying and/or refining BOMs, work flow processes, manufacturing plan and detailed work instructions.
  • Examine accessories manufacturing lines from a risk perspective (PFMEA) to incorporate and validate critical tests used in manufacturing.
  • Responsible for the validation and qualification of manufacturing equipment and processes leveraging standard qualification approaches (IQ/OQ/DQ/PQ).
  • Identify and implement continuous improvement projects with respect to first pass yield, cycle time reduction, product reliability, capacity enhancement and cost reduction.
  • Provide product and process DFx (Manufacturing, Assembly) input to enhance manufacturability of new products.
  • Takes responsibility for maintaining compliance with medical device quality system including corrective action closure, discrepant material dispositions and ECO implementation. Provides technical support analyzing and /or performing failure analysis for discrepant production components, assemblies and field returns.

Qualifications

Required Skills and Experience

  • Experience with improving automation lines performance within a regulated industry.
  • Prior responsibility for process, equipment or product validation/verification.
  • Fundamental understanding of process engineering, equipment, test and the manufacturing environment “Self-starter” attitude and comfort in a hands-on environment, where he/she can demonstrate an ability to work with other engineers to influence product design to improve reliability
  • Prior responsibility for validation of processes, equipment and products
  • Excellent quantitative process development skills including (p)FMEA, tolerance analysis, DoE, SPC, GR&R, and CpK
  • Excellent organizational skills; Able to manage multiple fast-paced projects simultaneously
  • Ability to communicate effectively and professionally across a range of technical disciplines with a broad slate of stakeholders, including management, peers, customers, and suppliers
  • Great attitude, eager, willing/able to take initiative, works well with others in team environment.
  • CAD experience (preferred Solidworks).
  • Experience in an ISO 13485, ISO 9001, or medical device manufacturing environment a plus
  • Able to travel 20-25% to suppliers or Intuitive Mexicali plant.

Required Education and Training

  • Minimum BS/MS Degree in Engineering discipline
  • Minimum of 5 years of direct Manufacturing Engineering experience, with complex mechanical products. Medical device experience preferred

Preferred Skills and Experience

  • Prior experience designing automated equipment, complex mechanism manufacturing is a plus
  • Experience with high volume automated assembly and plastic forming and joining processes (injection molding, transfer molding, and ultrasonic welding) a plus.
  • New product introduction/development desirable. Robotics knowledge a plus.
  • Experience in an ISO 13485,ISO9001, or medical device manufacturing environment is a plus

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$105000 / YEARLY (est.)
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$90000K
$120000K

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What You Should Know About Senior Manufacturing Engineer, Intuitive

At Intuitive, we’re passionate about pushing the boundaries of what’s possible in healthcare, and we’re looking for a Senior Manufacturing Engineer to join our dynamic team in Sunnyvale, CA. In this role, you'll leverage your technical manufacturing and equipment design expertise to create precision accessories for minimally invasive robotic surgeries. You’ll collaborate closely with design, manufacturing, and supply engineering teams to enhance mechanical designs and improve existing accessories. Your job will involve developing and maintaining high-volume automated assembly lines, conducting risk assessments, and validating manufacturing processes to ensure efficiency and reliability. Continuous improvement will be your mantra as you tackle challenges like product reliability, cycle time reduction, and cost management. If you’re a self-starter who thrives in a hands-on environment and is driven by making a tangible difference in the world of healthcare, we want you! You'll not only contribute to groundbreaking projects but also grow alongside a team that values innovation, integrity, and diverse perspectives. With your BS/MS in Engineering and a track record of success in complex mechanical products, you’ll be instrumental in our mission to enhance care through ingenious technology. Join Intuitive, where diversity of thought fuels creativity and transforms healthcare for the better!

Frequently Asked Questions (FAQs) for Senior Manufacturing Engineer Role at Intuitive
What responsibilities does a Senior Manufacturing Engineer at Intuitive have?

As a Senior Manufacturing Engineer at Intuitive, you will be responsible for creating and enhancing automated assembly lines and ensuring manufacturing efficiency. You'll work on mechanical designs for robotic surgical accessories, engage in new product development, and oversee validation processes to maintain high standards of quality and reliability. Your role will also focus on continuous improvement projects aimed at reducing costs and enhancing product efficacy.

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What qualifications are needed for the Senior Manufacturing Engineer position at Intuitive?

To qualify for the Senior Manufacturing Engineer role at Intuitive, candidates should possess a BS/MS degree in an engineering discipline and at least 5 years of relevant experience in manufacturing engineering, particularly with complex mechanical products. Knowledge of CAD systems, especially Solidworks, experience in regulated industries, and familiarity with ISO standards are also beneficial.

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What skills are important for a Senior Manufacturing Engineer at Intuitive?

A Senior Manufacturing Engineer at Intuitive should have strong quantitative process development skills including the ability to conduct DFx analysis. Effective communication skills across various technical disciplines, a proactive approach in a hands-on environment, and excellent organizational skills are key to managing multiple projects. Additionally, experience with automation, validation, and continuous improvement practices will greatly benefit candidates.

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How does Intuitive support the growth of its Senior Manufacturing Engineers?

Intuitive is committed to the long-term growth of its team members, including Senior Manufacturing Engineers. The company invests in professional development opportunities, encourages continuous learning, and fosters an inclusive culture where team members can share their unique perspectives and ideas to drive innovation in healthcare technology.

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What is the company culture like for Senior Manufacturing Engineers at Intuitive?

The culture at Intuitive is centered around inclusion, diversity of thought, and collaboration. Senior Manufacturing Engineers are encouraged to be their authentic selves and contribute ideas freely. The company values passionate individuals who are dedicated to making a difference, creating an environment where team members feel empowered to take initiative and push the boundaries of medical technology.

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Common Interview Questions for Senior Manufacturing Engineer
Can you describe a time when you improved a manufacturing process?

When answering this question, highlight specific examples of challenges you faced and the solutions you implemented. Discuss how your changes benefited both efficiency and product quality, and any measurable outcomes that resulted from your actions.

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What experience do you have with automation in manufacturing?

Explain your hands-on experience with automated assembly lines, including any relevant technologies you’ve used. Discuss your role in the implementation process and any successful projects that demonstrate your ability to improve workflow and performance through automation.

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How do you approach risk management in manufacturing?

Provide examples of your familiarity with PFMEA or equivalent methodologies. Discuss how you identify potential risks in the manufacturing process and the strategies you use to mitigate them, emphasizing your analytical skills and collaborative efforts with teams.

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What is your experience with validation in a regulated industry?

Discuss your specific experiences with IQ, OQ, DQ, and PQ validation processes. Outline how you have contributed to maintaining compliance and ensuring product quality in previous roles, and how you navigate regulatory requirements effectively.

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How do you prioritize multiple projects in a fast-paced environment?

Share your strategies for time management and prioritization. Discuss tools or methodologies you use to keep track of tasks, as well as how you communicate and coordinate with stakeholders to meet deadlines without compromising quality.

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Can you give an example of a continuous improvement project you led?

Select a specific project and describe the improvement objectives, the methods you used to analyze and address the issues, and the outcomes. Focus on the impact this had on production efficiency or product quality.

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What CAD software are you familiar with?

It's beneficial to mention specific software you have used, particularly Solidworks. Discuss any relevant projects where you utilized CAD software effectively to enhance product designs or create manufacturing documentation.

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How do you ensure adherence to quality standards in manufacturing?

Discuss your understanding of quality management systems and your specific experiences in maintaining compliance with ISO standards. Include examples of how you have contributed to corrective actions or quality improvement initiatives.

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What motivates you to work in the medical device industry?

Express your passion for healthcare and how you are driven by the opportunity to make a difference in people’s lives. Talk about what excites you about innovation in medical technology and your commitment to contributing to this field.

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How do you handle conflict in a team setting?

Describe your approach to conflict resolution by emphasizing open communication and collaboration. Use an example where you successfully navigated a disagreement, focusing on how you facilitated a solution while maintaining team dynamics.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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DATE POSTED
March 27, 2025

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