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Maintenance Engineer - Tooling

Job Description

The Mold method reliability specialist is responsible for ensuring that:

  • Molds are properly stored, handled, and maintained throughout their lifecycle.
  • The reliability and efficiency of the mold supply chain, minimizing downtime and ensuring consistent product quality.

More specifically, the Method reliability specialist oversees:

  • Support of the process of improving the efficiency of the mold maintenance function.
  • Definition, development, deployment and improvement methods, planning of interventions and equipment performances.
  • Backup of spare parts warehouse keeper

KEY RESPONSIBILITIES / ESSENTIAL FUNCTIONS

  • Preventive maintenance:
    • Determine PM Strategy / necessary preventive maintenance tasks / PM Planning, including regulatory controls
    • Support mold maintenance execution with technical expertise during complex diagnostics and oversees execution of preventive plans
  • Deliver operational documentation:
    • Define, structure, compile, update, ensure availability of operational documentation (plans, procedures, technical doc, standards, controls) for preventive and corrective maintenance.
    • Implement maintenance standards
  • Deliver information system and manage IT data:
    • Structure, collect, analyze maintenance data (spare parts, interventions, events, critical items) and ensures surveillance
    • Deploy CMMS for facility
    • Analyze breakdowns and their causes, identify improvement actions and implement these actions:
    • Availability, reliability, personal safety, environment, operating costs, value of the assets, product quality
    • Obsolescence
  • Improve the items:
    • Define, monitor, or realize and validate improvements of the item when it is a better solution than preventive or corrective actions.
  • Improve the results:
    • Optimize maintenance processes through structured practices, data and events analysis
    • Reduce costs of preventive maintenance (plans) and repairing costs through structured analysis (costs 
    • compilation and tracking, budget analysis, corrective actions)
    • Train maintenance employees on preventive tasks and CMMS utilization (for all maintenance technicians)
    • Train maintenance / production collaborators on specific / experts technical skills
    • Deliver maintenance requirements during item design and modifications (IE interface)
    • Provide external services: Support and coordinate external companies
  • Spare parts methods:
    • Determine the spare items to keep in stock for maintenance
    • Reserve or issue a purchase request for spare items
    • Order spare items from suppliers --> for new spares and particular interventions
    • Establish and monitor contracts with suppliers
    • Participate to relevant team meetings (see meeting map)

Qualifications

POSITION REQUIREMENTS:

  • Master the integrated management software and the CMMS
  • Knowledge in lean manufacturing, breakdown analysis and data analysis tools
  • Trained and efficient in advanced problem solving


PREFERRED KNOWLEDGE/SKILLS

  • Rigorous, autonomous, organized
  • Build and maintain relevant relationships with other departments and partners
  • Nemera leadership skills:
  • Knowledge of maintenance performance KPis
  • Knowledge of injection processes and tools
  • Customer centricity
  • End-of-end perspective
  • Knowledge in applicable norms
  • Technical English

 

WORK ENVIRONMENT: 

Works in an office and clean manufacturing environment that may include moderate noise levels and required appropriate PPE and cleanroom apparel  

Occasional travel up to 15% based on assignments 

Additional Information

All your information will be kept confidential according to EEO guidelines.

PAY RANGE: $100,000 - $130,000 (USD Salaried)

For US Benefits, CLICK HERE.

Nemera is an equal opportunity employer and does not discriminate against any person on the basis of race, religion, color, gender, gender identity, sexual orientation, age, national origin, disability, veteran status, or any other protected class indication. This company is required by federal law to hire only persons who can establish they are eligible to work in the United States.

Average salary estimate

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$130000K

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What You Should Know About Maintenance Engineer - Tooling, Nemera

Welcome to Nemera, where we're on the lookout for a dedicated Maintenance Engineer - Tooling to join our dynamic team! Based in Buffalo Grove, IL, this role is all about ensuring that our molds are not only up to standard but also maintained effectively throughout their lifecycle. You'll play a crucial role in enhancing the efficiency of our mold maintenance process, improving the reliability and efficiency of our mold supply chain, and minimizing downtime. You'll take charge of preventive maintenance by determining strategies, planning tasks, and offering technical expertise during diagnostics. Your insights will help shape operational documentation that's vital for preventive and corrective maintenance and ensures our processes are up to date. If you have experience with integrated management software and are familiar with lean manufacturing techniques and breakdown analysis tools, you could be a perfect fit for this position. Join us at Nemera, where we prioritize continuous improvement, employee training, and collaboration, all while delivering top-quality products to our customers. Ready to elevate your career? Let’s make it happen together!

Frequently Asked Questions (FAQs) for Maintenance Engineer - Tooling Role at Nemera
What responsibilities does a Maintenance Engineer - Tooling at Nemera have?

As a Maintenance Engineer - Tooling at Nemera, you'll be responsible for ensuring molds are properly maintained throughout their lifecycle and optimizing the mold maintenance function. This includes conducting preventive maintenance planning, delivering operational documentation, analyzing maintenance data, and implementing improvements to enhance reliability and reduce costs.

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What qualifications are needed for the Maintenance Engineer - Tooling position at Nemera?

To be successful as a Maintenance Engineer - Tooling at Nemera, you should master integrated management software and CMMS. Additionally, knowledge of lean manufacturing and advanced problem-solving techniques are essential. Strong organizational skills and the ability to build relationships across departments are also important for this role.

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What is the work environment like for a Maintenance Engineer - Tooling at Nemera?

The work environment for a Maintenance Engineer - Tooling at Nemera includes both an office setting and a clean manufacturing area. Expect moderate noise levels and the use of appropriate PPE and cleanroom apparel. You may also travel occasionally, up to 15% of the time, depending on assignments.

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How does the Maintenance Engineer - Tooling role contribute to Nemera's goals?

The Maintenance Engineer - Tooling plays a vital role in achieving Nemera's goals by ensuring the reliability and efficiency of mold operations. By minimizing downtime and enhancing process efficiency, you contribute directly to consistent product quality and customer satisfaction.

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What benefits does Nemera offer for the Maintenance Engineer - Tooling position?

Nemera offers a competitive salary range of $100,000 to $130,000 for the Maintenance Engineer - Tooling position, along with comprehensive benefits. These benefits include health insurance, retirement plans, and various professional development opportunities to enhance your career.

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Common Interview Questions for Maintenance Engineer - Tooling
How do you approach preventive maintenance planning for molds?

In answering this question, focus on outlining the steps you take to determine preventive maintenance strategies, including assessing mold usage, scheduling maintenance tasks, and ensuring compliance with regulatory controls to minimize downtime.

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Can you describe a time when you improved a maintenance process?

Share a specific example where you identified a flaw in the maintenance process, your analysis of the situation, how you implemented changes, and the positive outcomes that resulted, highlighting your problem-solving and analytical skills.

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What methods do you use to analyze breakdown causes?

Discuss the data analysis tools and techniques you employ to identify the root causes of breakdowns, emphasizing your experience with structured analysis and how you translate that data into actionable improvement strategies.

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How do you ensure effective communication with other departments?

Explain your strategies for maintaining open lines of communication with other teams, such as regular meetings, collaborative projects, and using shared documentation tools to ensure everyone is aligned on maintenance operations and priorities.

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What are the key performance indicators you monitor for maintenance?

Discuss specific KPIs relevant to maintenance performance, such as equipment availability, reliability, safety incidents, and maintenance costs, and how you use these metrics to track progress and drive improvements within the team.

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How do you prioritize maintenance tasks when faced with multiple issues?

Illustrate your approach to prioritization by describing the factors you consider, such as safety, production impact, and resource availability, and how you develop a systematic plan to address each task efficiently.

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Describe your experience with CMMS and how you utilize it.

Talk about your proficient use of CMMS for tracking maintenance activities, managing spare parts inventory, and generating reports, emphasizing how it enhances productivity and supports data-driven decision-making.

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How do you handle training for maintenance staff on new procedures?

Detail the training methods you employ, such as hands-on workshops, documentation review, and ongoing mentorship, that ensure maintenance staff are well-equipped to follow new procedures and utilize tools like CMMS effectively.

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What challenges have you faced in maintenance engineering, and how did you overcome them?

Share a specific challenge you've encountered in maintenance, such as equipment failure or resource constraints, and explain the steps you took to resolve the issue and any lessons learned that might benefit the team in the future.

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How do you stay updated with advancements in maintenance engineering?

Discuss the avenues you pursue to keep your knowledge current, including professional organizations, webinars, industry publications, and networking opportunities, demonstrating your commitment to continuous learning in the field.

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Full-time, on-site
DATE POSTED
April 1, 2025

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