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Automation Controls Engineer

Automation Controls Engineer – Comstock Park, MI


DISHER is currently partnering with a world leading automation company that specializes in groundbreaking technologies for flawlessly manufacturing millions of products. They have been awarded year after year as a great place to work and one of the "World's Most Admired Companies".


What it's like to work here:

Their team is the secret to their success. They are empowered, inventive, and inclusive. This company champions their teams, foster collaborations, inclusion, respect, and excellence. Working with this company, you will drive innovation with new advancements in industry. You will have opportunity for future training to broaden skills and be a part of a team of experts to drive solutions that improve efficiencies, safety, and quality. You will work with multiple assembly plants and integrator. If you are passionate about your craft and are driven to succeed, this could be the place for you!


What you will get to do:
  • Responsible for projects from technical specification to startup support
  • Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas
  • Write, implement, and debug PLC software
  • Develop contingency and disaster recovery plans
  • Support install, launch and production of all cells.
  • Support implementation of proven and newly developed advanced automation.
  • Robust programming to increase equipment uptime without continuous intervention.
  • Document and use existing control standards to develop requirements for automated cells
  • Willingness to travel in North America – time traveling can be up to 50%


What will make you successful:
  • Expert in (RS logix 500, RS logix 5000, Factory Talk HMI, Baluff I/O link, programming).
  • Fanuc Programming or basic understanding with Robotics
  • Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety
  • Supporting member of Risk Assessments on all automated equipment
  • Auto CAD Experience  
  • Ability to read electrical drawings
  • Coordinate and manage controls systems
  • Communication with external manufacturing system /MES
  • Atlas Copco Tools Talk programming and interface with torque tools
  • Experience with controls and programming servo driven equipment
  • Willingness to travel in North America – time traveling can be up to 50%.
  • Basic experience with Vision systems to guide robot – offsets
  • Develop & Completion of Automation risk assessments
  • Knowledgeable in MS-Office
  • Bonus:  Automated Guided Vehicles (AGV/AMR) experience
  • Bachelor's in Electrical or Software Engineering
  • 5 years related experience


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CEO of DISHER
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Average salary estimate

$90000 / YEARLY (est.)
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$80000K
$100000K

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What You Should Know About Automation Controls Engineer, DISHER

Are you ready to take on a pivotal role as an Automation Controls Engineer in Comstock Park, MI? At DISHER, we're excited to partner with a leading automation company that shapes the future of manufacturing with innovative technologies. Working here means you're part of a culture that values empowerment, creativity, and collaboration. You'll join a dynamic team that’s known for its award-winning workplace culture, consistently recognized as one of the 'World's Most Admired Companies.' In this position, you'll manage projects from the initial technical specification to startup support, designing and developing electrical control systems while creativity flows. You'll write, implement, and debug PLC software, ensuring every system runs efficiently. With responsibilities that include supporting the installation and launch of automated cells, you’ll be at the forefront of pushing the boundaries of automation. If you're a problem solver, excited by technology, and ready to travel up to 50% across North America, this is your chance to thrive in a supportive environment. You'll not only apply your expertise but also have opportunities for training and skill enhancement. The company's focus on safety, excellence, and respect means you can innovate while knowing your ideas will be valued. This is more than just a job; it’s a chance to build the future of automation!

Frequently Asked Questions (FAQs) for Automation Controls Engineer Role at DISHER
What are the main responsibilities of an Automation Controls Engineer at DISHER?

As an Automation Controls Engineer at DISHER, your responsibilities span a wide range, starting from project initiation to providing startup support. You'll work on designing and developing electrical control systems while ensuring everything aligns with Lear standards. Your role will involve writing and debugging PLC software, implementing contingency plans, and supporting the installation of automated equipment. In essence, you are integral to enhancing automation processes and improving manufacturing efficiency.

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What skills are required to succeed as an Automation Controls Engineer at DISHER?

To excel as an Automation Controls Engineer at DISHER, candidates should be proficient in various programming environments including RS Logix 500, RS Logix 5000, and Factory Talk HMI. Familiarity with Fanuc robotics programming is beneficial. You must also understand general industry safety standards and be capable of interpreting electrical drawings. Furthermore, past experience with AutoCAD and risk assessments will provide a significant advantage in this role.

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Is travel a requirement for the Automation Controls Engineer position at DISHER?

Yes, travel is an essential aspect of the Automation Controls Engineer role at DISHER, with the possibility of up to 50% of your time spent on the road. This travel will facilitate collaboration with various assembly plants and integrators across North America, providing you with hands-on experience and direct engagement with our automation systems in different environments.

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What qualifications and experience should a candidate have to apply for the Automation Controls Engineer role at DISHER?

Candidates interested in the Automation Controls Engineer position at DISHER should hold a Bachelor's degree in Electrical or Software Engineering and possess around five years of relevant experience in the field. Your background should include familiarity with controls programming, experience with servo-driven equipment, and exposure to vision systems as they pertain to robotics. Strong knowledge in MS-Office is also a requirement for effective communication and documentation.

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What type of work environment can an Automation Controls Engineer expect at DISHER?

At DISHER, Automation Controls Engineers can expect a positive and inclusive work environment. The company promotes a culture of collaboration and respect, fostering creativity and innovation. Being recognized as a top workplace means you’ll be surrounded by a supportive team that is committed to personal and professional growth, emphasizing the importance of empowering their employees.

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Common Interview Questions for Automation Controls Engineer
What experience do you have with PLC programming relevant to the Automation Controls Engineer role?

When answering this question, detail specific projects where you used PLC programming, referencing the types of PLC software you've worked with, such as RS Logix 500 or Factory Talk HMI. Explain how your programming impacted overall system efficiency and provide examples that highlight your problem-solving skills.

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How do you ensure safety standards are met during automation projects?

Discuss your understanding of safety standards like OSHA 1910 and ANSI/RIA 15.06. Share specific instances where you implemented safety measures in your past projects, explaining how these actions protected team members and optimized work environments.

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Can you describe a challenge you faced related to controls systems and how you overcame it?

Prepare to share a concrete example where you encountered a significant challenge, detailing your thought process and the steps you took to resolve the issue. Highlight any collaborative efforts that led to innovation and let the interviewer know how this experience has enhanced your skills as an Automation Controls Engineer.

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What is your approach to debugging PLC software?

Outline your systematic approach to debugging, touching on how you document the process, test hypotheses, and iterate solutions. Providing a specific scenario where your debugging efforts led to improved performance can strengthen your answer.

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Explain your experience with AutoCAD and how you’ve used it in automation projects.

Detail your experience with AutoCAD, including types of diagrams or systems you've developed. Mention any project where your skills in AutoCAD contributed to timely project completion and effective communication with team members.

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How do you stay current with advancements in automation technology?

Share your strategies for keeping up with industry trends, such as attending workshops, online courses, webinars, or subscriptions to relevant journals. Mention specific technologies or advancements you’re currently excited about in the automation field.

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What tools do you use for effective project management and documentation?

Discuss the project management tools and methodologies you are comfortable with, whether Agile, Waterfall, or others. Mention specific software like MS Project, Trello, or Gantt charts, and give examples of how you've used these tools to streamline your workflow and documentation.

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How would you approach designing a new automation system from scratch?

Describe your step-by-step process, starting with requirements gathering and technical specifications, through design, implementation, and testing. Emphasize collaboration with stakeholders and adjustments made based on feedback received.

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What experiences do you have with risk assessments in automation projects?

Talk about your role in conducting risk assessments for automated systems, describing specific examples where your assessments led to improved safety or efficiency. Highlight your expertise in identifying potential risks and proposing effective mitigation strategies.

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Why do you want to work as an Automation Controls Engineer at DISHER?

Craft a response that combines your career goals with DISHER’s mission and culture. Mention what attracted you to the company, such as its reputation for innovation and employee empowerment, and how your skills align with DISHER’s objectives.

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Full-time, on-site
DATE POSTED
December 9, 2024

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