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Exterior Resident Engineer

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EDAG Engineering UK, part of the global EDAG Group, is a leader in engineering services for the automotive industry. We are experts in vehicle development across the complete spectrum of engineering disciplines. From pre-development, series development, individual components, modules and the development of entire vehicles, we combine expert knowledge with the latest trends in lightweight construction and material technologies.

As an Exterior Panels Resident Engineer, you will act as the on-site technical liaison between the supplier and the OEM to ensure the successful integration and production of bumpers, grilles, and other exterior trim components. You will be responsible for managing engineering changes, resolving manufacturing issues, and ensuring the design, quality, cost, and timing targets are met throughout the project lifecycle.

Responsibilities:

Act as the primary interface between the OEM and the supplier for exterior panel components (bumpers, grilles, trims).
Support design validation, development, and launch activities, ensuring manufacturability and compliance with specifications.
Work closely with design, manufacturing, quality, and assembly teams to address issues and implement improvements.
Monitor and manage engineering change requests (ECRs, ECNs, PCNs), ensuring timely implementation.
Troubleshoot fit, finish, dimensional, and material-related issues in production and development stages.
Support prototype builds, testing, and validation, ensuring component performance meets requirements.
Ensure compliance with OEM standards, regulatory requirements (FMVSS, ECE, VDA), and durability targets.
Collaborate with suppliers and tooling teams to optimize injection molding, painting, and assembly processes.
Participate in DFMEA, PFMEA, and root cause analysis for problem resolution.
Provide regular reports on project status, risks, and mitigation plans to stakeholders.

Bachelor’s Degree in Mechanical, Automotive, or Manufacturing Engineering (or equivalent experience).
5+ years of experience in exterior panels engineering (bumpers, grilles, trims) within the automotive industry.
Strong knowledge of plastic injection molding, painting, and assembly processes.
Experience working at an OEM or Tier 1 supplier in a resident engineering role.
Familiarity with CAD software (CATIA V5, Siemens NX) and PLM tools (Teamcenter, Enovia, Windchill).
Understanding of DFM (Design for Manufacturing) & DFA (Design for Assembly) principles.
Ability to troubleshoot fit, finish, and dimensional issues in production.
Strong communication and collaboration skills for cross-functional team interaction.
Willingness to travel and work on-site at the OEM/supplier location.
Experience with advanced materials (composites, lightweight plastics) for exterior panels desired.
Knowledge of automotive lighting integration (e.g., illuminated grilles, DRLs in bumpers) desired.
Familiarity with APQP, PPAP, and automotive quality processes desired.
Six Sigma or Lean Manufacturing certification desired.

Health cash plan, following successful probation

Pension plans
Hybrid working
25 days annual leave + 8 bank holidays
Generous absence cover

Average salary estimate

$90000 / YEARLY (est.)

min

max

$80000K

$100000K

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What You Should Know About Exterior Resident Engineer, EDAG UK

Join EDAG Engineering UK as an Exterior Resident Engineer, where you’ll play a pivotal role in shaping the future of automotive engineering! Our team, part of the global EDAG Group, is at the forefront of innovative vehicle development across various engineering disciplines. In this exciting position, you will be the go-to technical liaison between suppliers and OEMs, ensuring seamless integration and production of essential exterior trim components such as bumpers and grilles. Your responsibilities will include managing engineering changes, resolving manufacturing challenges, and ensuring that design, quality, cost, and timing objectives are met throughout the project lifecycle. You’ll collaborate closely with design, manufacturing, and quality teams to address issues and create impactful improvements. By monitoring engineering change requests and troubleshooting fit and finish problems, you will help maintain the highest standards in production and development. We’re looking for someone with a strong background in mechanical or automotive engineering, ideally with 5+ years of experience in exterior panels engineering within the automotive sector. If you're passionate about contributing to groundbreaking projects and want to work with advanced materials and cutting-edge technology, we’d love to hear from you! A Bachelor's degree and familiarity with CAD software will round out your profile nicely. Come be a part of our dynamic team where you’ll have the chance to make a difference and grow your career in an exciting industry!

Frequently Asked Questions (FAQs) for Exterior Resident Engineer Role at EDAG UK

What are the main responsibilities of the Exterior Resident Engineer at EDAG Engineering UK?

As the Exterior Resident Engineer at EDAG Engineering UK, your main responsibilities will include acting as the primary technical liaison between the OEM and suppliers for exterior panel components, supporting design validation and launch activities, troubleshooting production issues, and managing engineering changes to ensure project objectives are met. You will work closely with various teams to facilitate seamless collaboration and ensure quality and compliance throughout the engineering process.