Advanced Manufacturing Engineer

Mach is a defense manufacturing company that builds munitions to help the United States win future wars. Backed by $85M in funding from top venture firms, our small lean team ideates, designs, manufactures, and sells cutting-edge weapons to the Department of Defense.

Job Description: Advanced Manufacturing Engineer

Mach Industries is seeking an Advanced Manufacturing Engineer to drive the evolution of our Design for Manufacturing and Assembly (DFMA) processes. In this role, you will collaborate closely with Product Engineering to revolutionize the entire product lifecycle, from concept to production to end-of-life. Your expertise will shape cutting-edge prototype builds and optimize manufacturing processes for next-generation autonomous defense platforms. At Mach Industries, you will be at the forefront of innovation, ensuring our systems are efficient, scalable, and sustainable while maintaining the highest standards of quality and performance.

At Mach Industries, we are building decentralized, autonomous systems to maintain an allied American edge in modern warfare. As an Advanced Manufacturing Engineer, you will play a pivotal role in developing flexible, adaptable manufacturing processes that enable rapid production at scale. Working with a world-class engineering team, you will bridge the gap between design and execution, delivering solutions that ensure manufacturability, cost-efficiency, and mission-critical reliability.

Responsibilities:

• Collaborate closely with Product Engineering to ensure manufacturability and provide design feedback through DFMA studies at the part, assembly, and system levels.

• Support all phases of product development, from concept and prototyping to full-scale manufacturing and end-of-life processes.

• Participate in early prototype builds to validate manufacturability and lead the design and delivery of proto manufacturing tooling.

• Drive the optimization of Design for Manufacturing (DFM) and Assembly processes, focusing on content reduction, assembly simplification, and built-in quality.

• Conduct static and kinematic studies to simulate assembly and equipment interactions, ensuring efficient and safe production workflows.

• Lead Process Failure Mode and Effects Analysis (PFMEA), build sequence development, and process layout design; host virtual builds with cross-functional teams.

• Provide production support engineering, including technically complex testing methods, procedures, and failure analysis.

• Travel to machine suppliers and contract manufacturers to oversee equipment bring-up and manufacturing trials.

• Support design validation builds by preparing bills of process and leading manufacturing trials.

• Actively engage in value engineering, challenging assumptions and driving cost reduction without compromising product function or performance.

• Utilize manufacturing and industrial engineering principles (OEE, cycle time analysis, Cp/Cpk, GR&R, DOE, ergonomics, quality control, equipment selection) to optimize processes.

Basic Qualifications:

• 5+ years of experience in an engineering role related to DFMA, product optimization, manufacturing processes, or equipment development.

• Strong experience in precision assembly, inspection, and automation equipment development.

• Proficiency in building and interpreting tolerance analysis for parts and assemblies.

• Knowledge of machine qualification requirements, including calibration, correlation, capability, repeatability, and reproducibility.

• Demonstrated ability to solve complex technical problems using first principles and a bias toward action.

• Working knowledge of Geometric Dimensioning and Tolerancing (GD&T) principles.

• Experience with 2D and 3D CAD environments and engineering tools.

• Exceptional verbal and written communication skills, with the ability to collaborate effectively in a global environment.

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.

Preferred Qualifications:

• Expertise in robotics (6-axis), pneumatics, servo motors, motion controllers, PLC, and PC-based control systems.

• Hands-on experience with manufacturing and industrial engineering principles, including OEE, cycle time analysis, Design Value Analysis (DVA), ergonomics, and supply chain logistics.

• Proven track record of cost reduction, project management, and engineering design in a manufacturing environment.

• Familiarity with defense industry manufacturing standards and processes.

• Experience working with high-fidelity simulation tools or digital twins for process validation.

• Advanced degree (Master’s or PhD) in a relevant engineering discipline.

Benefits at Mach Industries

At Mach Industries, we are committed to supporting the well-being and success of our team members. Our comprehensive benefits package is designed to offer financial security and foster personal and professional growth. Here’s an overview of the benefits available to full-time employees:

• Competitive Compensation Package: The salary range for this position is an estimate based on a variety of compensation factors, including experience, education, skills, and business considerations. The actual salary offered may vary. Employees may also receive equity grants as part of Mach Industries’ total compensation package.

• Healthcare & Wellness Benefits: Platinum-level coverage for medical, dental, and vision insurance at no cost to U.S. employees, with 90% coverage for dependents.

• Generous Time Off & Leave Policies: 13 holidays, a 10-day holiday shutdown in late December, and competitive Paid Time Off (PTO) policies.

• Company-Provided Meals: Daily catered lunches and fully stocked kitchens with snacks, drinks, a coffee bar, and more.

• Retirement & Financial Security: 401(k) plan with a 5% company match (U.S. only).

• Relocation Assistance: Support for eligible positions to ensure a smooth transition for team members moving for work.

At Mach Industries, we strive to provide the tools and resources you need to thrive both inside and outside of work.

Why Mach Industries?

At Mach Industries, we are pioneering the future of defense through scalable, decentralized technologies. As an Advanced Manufacturing Engineer, you’ll join a small, dynamic team tackling some of the toughest challenges in modern warfare. Your work will directly contribute to building systems that ensure global stability and preparedness through innovative, manufacturable designs. Join us in shaping the future of warfare and securing the American way of life.

This version aligns with the structure and tone of the Head of Software Engineering job description while integrating the specific responsibilities, qualifications, and details you provided for the Advanced Manufacturing Engineer role. Let me know if you'd like further adjustments!

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR).  Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!