Plant Continuous Improvement and Quality Manager

Overview

The goal of this position is to demonstrate maximum efficiency within a manufacturing facility in the areas of continuous improvement and quality. As our manufacturing technology, automation and opportunity for optimization increase, we must transfer knowledge, network and leverage best practices within our manufacturing sites as we continue to develop a Lean Management System to run our facilities with high quality output. At Pactiv Evergreen, we focus daily on optimizing plant performance by ensuring a flawless implementation of the Pactiv Evergreen Production System (PEPS).

Responsibilities

• Manage the CI budget within the facility to ensure projects are returning maximum savings to the business by implementing cost saving projects utilizing both Lean and 6 Sigma methodologies.
• Conduct weekly and monthly presentations to group leaders and continuous improvement leadership appraising overall site readiness levels and capabilities. 
• Drive targeted, sustainable improvement in Safety, Quality, Delivery and Cost.
• Executes continuous improvement projects within the plant utilizing CI tool box to drive cost savings and productivity improvements
• Develop a facility Continuous Improvement Strategy to include plan development, schedules, and budgets for projects to improve existing processes. 
• Ensure adherence to Lean Methodology, including Kaizen, 5S, Standard Work, Daily Management, Layered Audit Process and Business Plan development to eliminate waste.
• Has knowledge in the areas of: 5S, SMED, TPM, VSM, PDCA or equivalent, A3 Problem Solving.
• Oversee all training at all levels of staff in the PEPS methodology.
• Identify training needs of all leadership team members. Assist with developing and implementing the required training. 
• Responsible for enforcing all Food Safety/ Food Quality programs throughout the supply chain in accordance with customer and company specifications (as dictated by the standards of NSF). When reported or noted all food safety concerns will be elevated to upper management. 
• Prepares for and Leads all 3rd party food safety audits. 
• Coordinates internal food safety and GMP audits
• Provides quality engineering support for in-progress and final acceptance projects.
• Oversees data collection, analysis, and other research for quality projects.
• Provides technical operations support for molded fiber manufacturing problems. Develops and leads process-improvement initiatives to address specific issues as they arise with a focus in reducing scrap.
• Develops OEE and Quality improvement plans with the plant operations teams to meet targets. Serves as the central conduit for associated information designed to improve quality and productivity. 
• Identify weak systems, strengthen those systems through written procedures and proper training, and monitor compliance.
• Performs other duties as assigned.

Qualifications

• Bachelor's degree in a field related to Business, Engineering or Packaging Industry.
• 3-5 years of lean and quality experience in various, complex manufacturing environment; dedicated manufacturing Continuous Improvement experience preferred.
• Experience with Gainseeker software is desired.
• Statistical methods & process improvement techniques. Superior mathematical & statistical ability. 
• Previous Supervisory or Management experience preferred.
• Experience with Six Sigma, Lean Processes, Automation and SAP strongly preferred.
• Must be or become HACCP certified.
• Project management skills are required; as they will often be required to work on several improvement projects simultaneously, with very disparate groups of people within the organization. 
• Must have Microsoft Office experience with advanced Excel Skills.
• Safety - Demonstrates a safety first mindset in all situations.

Pactiv Evergreen is now a part of Novolex. Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries, including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Our innovative product portfolio is designed to meet the diverse needs of businesses worldwide and the millions of customers they serve. Through continuous investment in research and development, we are committed to engineering more sustainable choices for the future. Our extensive manufacturing network spans North America and Europe, including two world-class plastic film recycling centers. Discover more about Novolex, our 20,000+ family members and our commitment to innovation and sustainability at www.novolex.com.

Pactiv Evergreen is committed to a diverse and inclusive workforce.  Pactiv Evergreen is an Equal Opportunity Employer.  All qualified applicants will receive consideration for employment without regard to race, color, sex (including pregnancy), sexual orientation, religion, creed, age national origin, physical or mental disability, genetic information, gender identity and/or expression, marital status, veteran status or other characteristics or statuses protected by law.  For individuals with disabilities who would like to request an accommodation, please call (847) 482-4320 or email TalentHelp@Pactiv.com.

 All information will be kept confidential according to EEO guidelines and applicable laws.

Pactiv Evergreen is required by laws in many locations to include a reasonable estimate of the compensation range for this role. The compensation range takes into account the wide range of factors that are considered in making compensation decisions including but not limited to skill sets; experience and training; licensure and certifications; and other business and organizational needs. At Pactiv Evergreen, it is not typical for an individual to be hired at the top of the range for their role and compensation decisions are dependent on the facts and circumstances of each case. A reasonable estimate of the current range is $92,700-$154,500.

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