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Process Engineer (REQ575)

Process Engineer

Cape Girardeau, MO

How can you make a difference at your job and can have the opportunity to grow?

Join the Cape Girardeau – Spartech Team!

Job Summary

Drive process improvement, root cause analysis and troubleshooting through the collection and analysis of data to enhance material/labor utilization output rates, set up times, and product quality. This position will coordinate both long- and short-term project identification and execution in order to achieve a facility’s goals and objectives.

Essential Job Duties

  • Ownership of plant’s primary processes (e.g. plastics processing, sheet extrusion, rollstock production, etc.). Ability to problem solve issues as well as plan, design, and execute empirical Design of Experiments (DOE) to ensure repeatability.
  • Optimize process performance through the use of Operational Excellence and LEAN tools and techniques. Drive process improvement, root cause analysis and troubleshooting through the collection and analysis of data to enhance material/labor utilization output rates, set up times, and product quality. Define and achieve goals, objectives, and projects related to yield improvement, labor optimization, conversion cost reduction and product quality.
  • Evaluate and recommend material and formulation improvements, including cycle optimizations by working closely with process operators and the R&D Lab personnel. Able to plan and execute trials to drive out waste and reduce variation. Ability to make process evaluations and make appropriate recommendations for changes.
  • Contribute to the customer complaint process via root cause analysis, documentation, trials, and confirmation of effectiveness. Engage with customers and commercial representative to enhance customer satisfaction.
  • Train operational, process, and quality staff on key engineering topics on an as needed basis.
  • Lead projects through the use of standard project management tools and procedures. Ensure compliance to all ISO/IMS and Operational Excellence policies and procedures.
  • Other duties as assigned.

Education & Experience

  • BS Degree in Chemical Engineering or Physical Sciences or equivalent. Significant practical experience with thermoforming equipment will be considered in lieu of a degree.
  • Minimum five years operations or engineering experience, with 3 years preferred experience in plastics related Industry.
  • Operational Excellence training, and/or certifications (Lean, Six Sigma, ISO), strongly preferred.

Knowledge, Skills & Abilities

  • Outstanding leadership characteristics and drive for data driven results.
  • Analytical and mathematical skills necessary to collect, interpret, and act on process trials and activities.
  • Ability to read and interpret documents such as EHS standards, operating manuals, maintenance instructions, and procedure manuals, as well as business periodicals, journals, and government regulations.
  • Ability to write operational and project reports, correspondence, and policies and procedures.
  • Ability to effectively communicate with all levels in the organization including internal and external associates (including project presentations in group settings). Including the ability to train people.
  • Knowledge of budget administration and financial reporting preferred.
  • Ability to meet physical demands associated with position, with or without reasonable accommodation.
  • Proficient in Microsoft Office Suite (Word, Excel, PowerPoint, Access, Outlook). SAP ERP experience preferred.

We offer competitive salary, incentive, and benefit programs. - Most Benefits Start Day One!

Benefits include:

  • Medical, Dental, & Vision.
  • Company paid life and long-term and short-term disability programs.
  • Flexible spending accounts.
  • 401(k) with a strong matching program.
  • 120 hours Paid Time Off (pro-rated based on hire date).
  • 11 paid holidays.

Spartech LLC headquartered in Maryland Heights, Missouri is a leading manufacturing organization in the Custom Sheet & Roll Stock and Packaging markets with over a dozen locations throughout the United States. We have a broad customer base with extensive product offerings and technologies. Many of our materials are used in products you might see every day - for example, if you start your morning with a single serve yogurt, the container you ate from may be made from one of Spartech's products or the refrigerator where the yogurt was stored could have Spartech products in its interior features. More unique uses of our products can be seen in military or security applications, for example in fighter jet canopies or bullet resistant windows. From routine daily-life to life-saving applications - we make a difference. Our broad scope of products and services keep our environment interesting and challenging with a culture focused on success.

Spartech, LLC provides equal employment opportunity to all qualified applicants regardless of race, color, religion, national origin, sex, sexual orientation, gender identity, age, disability, genetic information, or veteran status, or other legally protected classification in the state in which a person is seeking employment. Spartech will use E-Verify to ensure employment eligibility of newly hired employees where required.

Average salary estimate

$80000 / YEARLY (est.)
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$70000K
$90000K

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What You Should Know About Process Engineer (REQ575), Spartech

Are you ready to make a meaningful impact in your career? Join Spartech LLC as a Process Engineer and be part of a dynamic team in Cape Girardeau, MO! In this role, you'll drive process improvement by analyzing data that enhances material and labor utilization for optimum output and product quality. You'll take ownership of essential processes such as plastics processing and sheet extrusion, working to improve yield while reducing conversion costs. You’ll be engaging in root cause analysis and troubleshooting, applying your knowledge of Operational Excellence and LEAN methodologies. Plus, your experience will help you train operational, process, and quality staff on key engineering topics, ensuring everyone is thriving. You’ll collaborate closely with R&D Lab personnel and customer representatives, making recommendations for material improvements while ensuring customer satisfaction through effective trials. With a focus on compliance with ISO/IMS and Operational Excellence policies, you’ll lead projects utilizing standard management tools. If you hold a BS in Chemical Engineering or a related field and have a minimum of five years of operations or engineering experience—especially within the plastics industry—this is the perfect opportunity for you! Join us and be part of something bigger. We offer great benefits, including medical, dental, and a competitive 401(k) with strong matching. Most benefits kick in on Day One! If you're passionate about making a difference and eager to drive success, Spartech LLC wants to hear from you!

Frequently Asked Questions (FAQs) for Process Engineer (REQ575) Role at Spartech
What are the responsibilities of a Process Engineer at Spartech LLC?

As a Process Engineer at Spartech LLC, your primary responsibilities include driving process improvements, conducting root cause analysis, and troubleshooting through data collection and analysis. You'll optimize performance, manage both long- and short-term project execution, and train operational staff. Furthermore, you will collaborate closely with R&D to evaluate material improvements and enhance product quality, ensuring you lead projects effectively while adhering to ISO and Operational Excellence standards.

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What qualifications are needed to apply for the Process Engineer position at Spartech LLC?

To qualify for the Process Engineer position at Spartech LLC, candidates should possess a BS Degree in Chemical Engineering or a related field. Significant experience with thermoforming is acceptable in lieu of a degree. Candidates should also have a minimum of five years of operations or engineering experience, preferably with at least three years in the plastics industry. Operational Excellence training or certifications, such as Lean or Six Sigma, are strongly preferred.

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How does Spartech LLC support the career development of Process Engineers?

Spartech LLC is committed to the growth of its employees, including Process Engineers. The company offers training programs on key engineering topics, encourages participation in projects that foster innovation, and provides access to resources that enhance professional skills. With a culture focused on success, employees will have opportunities to lead projects and contribute significantly to the company's goals.

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What benefits does Spartech LLC offer to Process Engineers?

At Spartech LLC, Process Engineers enjoy a competitive salary along with a comprehensive set of benefits. These include medical, dental, and vision insurance, as well as company-paid life and disability programs. Additionally, employees benefit from flexible spending accounts, a robust 401(k) plan with strong matching contributions, and generous Paid Time Off, including 11 paid holidays, with most benefits starting on Day One.

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What role does data analysis play in the Process Engineer position at Spartech LLC?

Data analysis is a critical component of the Process Engineer role at Spartech LLC. Engineers leverage data to drive process improvements, troubleshoot issues, and optimize performance metrics. By analyzing operational data, Process Engineers identify trends, evaluate material efficiencies, and enhance product quality, thereby making informed decisions that contribute to the company’s success.

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Common Interview Questions for Process Engineer (REQ575)
Can you describe your experience with process improvement methodologies as a Process Engineer?

When answering this question, highlight specific methodologies you've used, such as Lean or Six Sigma. Discuss a particular project where you implemented these techniques and the results achieved. Providing quantitative data strengthens your response, showing your capability to drive meaningful improvements within a manufacturing setting.

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How do you approach troubleshooting production issues?

In your response, outline your systematic approach to troubleshooting by emphasizing the importance of root cause analysis. Provide an example of a specific issue you faced, how you identified the root cause, and the measures you took to resolve it. This showcases your problem-solving skills and technical expertise.

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What experience do you have working with cross-functional teams?

Discuss your collaboration experience with cross-functional teams, emphasizing the importance of communication and teamwork. Share specific contexts such as working with R&D or quality assurance departments, detailing how you effectively aligned project goals and objectives across teams.

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Can you explain how you utilize data analysis in engineering decisions?

Explain your proficiency in data analysis by mentioning tools and software you use, and give examples of decisions informed by your analysis. Detail how you interpret data trends to drive decisions and improve processes, which illustrates your analytical skills and data-driven mindset.

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What tools do you prefer for project management, and why?

Share your favorite project management tools such as Microsoft Project or others you're comfortable with, and explain how they help you manage time, resources, and tasks. Discuss your experience leading projects to completion using these tools to emphasize your organizational skills.

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How do you handle customer complaints regarding product quality?

Addressing customer complaints is vital; emphasize your method of conducting root cause analysis followed by collaboration with the team to design trials that address the issue. Share an example where your approach led to a successful resolution and improved customer satisfaction.

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What certifications or training do you have that relate to the Process Engineer role?

Share any certifications such as Lean, Six Sigma, or ISO training that you’ve acquired, explaining how they enhance your skills in process optimization and adherence to quality standards. Your qualifications can set you apart and show your commitment to continuous improvement.

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Describe a challenging project you managed. What was the outcome?

Provide details of the project scope, the challenges you faced, and the strategies you implemented to overcome them. Focus on quantifiable outcomes such as improvements in efficiency or quality, which highlight your problem-solving abilities.

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How do you ensure compliance with industry standards?

Discuss your familiarity with relevant industry standards and how you incorporate them into your work processes. Mention your experience in auditing compliance and how you maintain documentation to ensure that standards are always met.

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What do you consider the most important aspects of a Process Engineer’s role?

Identify key elements like data analysis, continuous improvement, and teamwork. Articulate how each aspect contributes to enhancing process efficiency and product quality, reflecting your understanding of the comprehensive responsibilities in the role.

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Founded in 1960, Spartech is a producer of plastic products including polymeric compounds, concentrates, custom extruded sheet and rollstock products and packaging technologies for a wide spectrum of customers. The company is headquartered in Mary...

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Full-time, on-site
DATE POSTED
April 6, 2025

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