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Reliability Engineer

Summary: Responsible for working with the maintenance team, engineering and plant managers to implement safe maintenance practices, increase equipment reliability and insure availability of critical spare parts. Identify opportunities to reduce cost and synergies between plants. Develop relationships with OEM's and equipment vendors. Responsible for the reliability and failure minimization of all equipment. Support UCC philosophy focused on facilitating the growth of the organization, continually improving quality, and driving to a world class safety environment.

Duties and Responsibilities:

  • Determine best maintenance practices for specific pieces of equipment by collaborating with OEM's, suppliers and maintenance group.
  • Evaluate the impact of projects such as equipment reconfigurations, design changes and equipment quality on the ability to meet customer needs.
  • Supports maintenance activities and develops best practices and procedures for predictive maintenance
  • Manage and maintain process control and IT interface systems for production equipment.
  • Provides analysis and recommendations to improve MTBF (meantime between failures) and MTTR (Meantime to Repair).
  • Develop and institutionalize diagnostic methods as necessary to improve reliability.
  • Risk assessment and risk mitigation methodologies (FMECA, HAZOP, RCM …).
  • Leads Equipment Criticality Assessments, Critical Spares Analyses.
  • Apply problem solving methodology to find root causes and equipment failure and implement changes to eliminate repetitive failures.
  • Travel to other Uniform Color and Audia facilities as required to support reliability needs.
  • Follow UCC Quality System-approved work instructions and procedures and help improve these as needed.
  • Responsible for successful facilitation of all company safety policies and procedures.

Preferred Experience, Training, and Skills:

  • 8+ years of engineering experience in maintenance and reliability engineering in manufacturing environment
  • Plastics processing knowledge is a plus
  • Project management
  • Statistical problem solving
  • Can present and gain support for ideas and changes

Preferred Education: Mechanical, Chemical, or Plastics Engineering or related Engineering degree.

Average salary estimate

$90000 / YEARLY (est.)
min
max
$80000K
$100000K

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What You Should Know About Reliability Engineer, Uniform Color

Are you ready to take your engineering skills to new heights? Join our team as a Reliability Engineer at Uniform Color Company, based in beautiful Holland, MI! In this role, you'll be instrumental in collaborating with our maintenance team, as well as engineering and plant managers, to implement safe maintenance practices that enhance equipment reliability and ensure the availability of critical spare parts. Your expert eye will identify cost reduction opportunities and promote synergies across our plants. You'll build strong relationships with OEMs and equipment vendors, driving our commitment to minimizing equipment failures and developing world-class reliability strategies. Daily, you'll evaluate the impact of various projects on customer needs and support maintenance activities with best practices for predictive maintenance. Your analytical skills will shine as you provide recommendations to improve MTBF and MTTR, while developing diagnostic methods to bolster our reliability framework. With your background in risk assessment methodologies like FMECA and RCM, you'll lead equipment criticality assessments and work closely with other Uniform Color Company facilities to enhance our reliability objectives. With over 8 years of engineering experience and a penchant for problem-solving and project management, you will play a key role in our success. Bring your Mechanical, Chemical, or Plastics Engineering degree, along with your passion for continuous improvement, and be part of a team that prioritizes quality and safety in every endeavor!

Frequently Asked Questions (FAQs) for Reliability Engineer Role at Uniform Color
What are the key responsibilities of a Reliability Engineer at Uniform Color Company?

As a Reliability Engineer at Uniform Color Company, your primary responsibilities include collaborating with maintenance teams and engineers to implement reliable maintenance practices, reviewing projects for their impact on customer needs, and optimizing predictive maintenance strategies. You will analyze equipment performance metrics like MTBF and MTTR and lead assessments to enhance equipment reliability, all while fostering strong relationships with suppliers and OEMs.

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What qualifications are needed for the Reliability Engineer position at Uniform Color Company?

To qualify for the Reliability Engineer position at Uniform Color Company, you should have at least 8 years of experience in maintenance and reliability engineering, particularly in a manufacturing environment. A degree in Mechanical, Chemical, or Plastics Engineering is preferred. Strong project management and statistical problem-solving skills are essential, as well as a good understanding of maintenance practices and risk assessment methodologies.

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How does the Reliability Engineer role support safety practices at Uniform Color Company?

The Reliability Engineer plays a vital role in supporting safety practices at Uniform Color Company by adhering to all safety policies and procedures and fostering a culture of safety through effective reliability strategies. By minimizing equipment failures and ensuring efficient maintenance, you contribute directly to a safer workplace, where safety and reliability go hand in hand.

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What kind of projects will a Reliability Engineer at Uniform Color Company work on?

A Reliability Engineer at Uniform Color Company will engage in projects like equipment reconfigurations and design changes, evaluating their impact on both reliability and customer satisfaction. You’ll also lead initiatives to improve maintenance strategies, working closely with teams to implement advanced diagnostic methods that enhance overall equipment reliability.

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What is the importance of MTBF and MTTR for a Reliability Engineer at Uniform Color Company?

MTBF (Mean Time Between Failures) and MTTR (Mean Time to Repair) are critical metrics for a Reliability Engineer at Uniform Color Company. These KPIs help you monitor and enhance equipment performance, identify trends in equipment failures, and develop strategies to reduce downtime. Your role will focus on increasing MTBF and decreasing MTTR to bolster operational efficiency.

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Common Interview Questions for Reliability Engineer
Can you explain the methods you use for root cause analysis?

In responding to this question, highlight specific methodologies you’ve utilized, such as the '5 Whys' or Fishbone diagrams to trace issues back to their origin. Discuss examples where your analysis led to effective solutions and reduced repetitive failures, showcasing your practical experience as a Reliability Engineer.

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How do you prioritize maintenance tasks?

When answering this question, emphasize the importance of equipment criticality assessments and how factors like production needs, safety requirements, and potential downtime influence your prioritization. Share your experience of developing a structured approach to manage time and resources effectively.

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What experience do you have with predictive maintenance?

Here, outline specific predictive maintenance strategies you have worked with, such as vibration analysis or thermal imaging. Provide examples of how these practices improved operational reliability and reduced downtime, reflecting your proactive approach as a Reliability Engineer.

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How do you approach collaboration with OEMs and suppliers?

In your response, cover your strategies for building relationships, such as regular communication and joint problem-solving sessions. Illustrate how your collaborative efforts have led to successful implementations of best practices or enhanced equipment performance.

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What safety practices do you implement in your engineering strategies?

Discuss your commitment to safety by explaining how you embed safety into your reliability strategies, including regular risk assessments and following established safety protocols. Mention specific instances where your focus on safety significantly benefited the team or organization.

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Can you provide an example of a project you managed successfully?

For this question, select a project that not only was successful but also highlights your leadership and technical skills. Discuss your role, the challenges you faced, and the outcomes achieved, particularly how they align with reliability objectives.

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How do you stay updated on industry best practices?

Share your methods for staying current, such as attending industry conferences, participating in professional organizations, or engaging with scholarly articles. Talk about how applying these best practices in your role leads to enhanced operational performance.

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What software tools are you proficient in for reliability engineering?

Mention specific software tools you've used, such as SAP PM, CMMS systems, or reliability-focused analysis tools. Explain how you leverage technology to analyze data, track maintenance activities, and improve equipment reliability metrics.

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How do you ensure compliance with industry regulations?

Explain your approach to maintaining compliance by staying informed about relevant regulations and principles. Mention any previous experiences where you successfully navigated regulatory requirements while implementing reliability strategies.

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Why do you want to work as a Reliability Engineer at Uniform Color Company?

Offer a personal connection to Uniform Color Company, such as their reputation for quality and innovation in the industry. Explain how your skills and values align with their mission, making you excited about contributing to their reliability initiatives.

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Uniform Color, An Audia® Company, is a global manufacturer of high-quality custom color and additive masterbatch solids for the thermoplastics industry. Our deep expertise in the market and personal collaboration with customers give us a unique ed...

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Full-time, on-site
DATE POSTED
March 28, 2025

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