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Process Engineer III

Overview

We are on the lookout for a process engineer who will be a key member of the Proteins and Chromatography network here at Repligen. 

 

We are a life sciences company focused on the development, production and commercialization of high-value consumable products used in the process of manufacturing biological drugs.

 

We are seeking an energetic individual with strong communication, leadership, technical and operational skills to join our highly motivated and collaborative team.  This engineering role will focus on tech transfer of a chemical manufacturing process. They will lead equipment and process validations along with future process optimization and scale up.

Responsibilities

As Process Engineer III you will be responsible for the following:

  • Lead installation, operational qualifications of process equipment and process validations (IQ/OQ/PQ)
  • Support new chemical processes by generating process flow diagrams, mass & energy balances, along with safety (HAZOP) & quality risk assessments (FMEA)
  • Lead the development and execution of work instruction
  • Provide technical support for process deviations including investigation and corrective actions
  • Drive process improvements through data-based decisions
  • Promote safety & quality culture
  • Some travel will be required

Qualifications

Required Education and Experience

  • Bachelor's degree or higher in Chemical Engineering or related field
  • 5-8+ years of experience in related field, with experience in chemical manufacturing

Skills and Competencies

  • Safety first mindset
  • Knowledge of process/equipment validation
  • Strong understanding of ISO standards, risk assessments, deviation investigations and change control
  • Knowledge of Good Manufacturing Practices (cGMP)
  • Understanding of statical tools and statical process control
  • Lean manufacturing & Six Sigma knowledge are a plus
  • Strong communication skills and ability to work with cross functional teams

What Repligen Offers

Repligen offers you a competitive remuneration package, including a yearly bonus and flexible working hours. But most importantly Repligen offers you a stimulating environment with a steep learning curve and the opportunity to contribute to the healthcare of patients worldwide. All of this with an international team and a modern office in Ravensburg, Germany.

Average salary estimate

$102500 / YEARLY (est.)
min
max
$90000K
$115000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Process Engineer III, Repligen

At Repligen, we are thrilled to announce an opening for a Process Engineer III based in Marlborough. This role is perfect for someone eager to join our innovative Proteins and Chromatography network, playing a crucial part in advancing the future of biopharma manufacturing. As a Process Engineer III, you will have the unique opportunity to work within a vibrant team that thrives on collaboration and creativity. You will be instrumental in the tech transfer of chemical manufacturing processes, leading the charge on equipment and process validations—ensuring everything meets our high standards of quality and safety. Your day-to-day will involve crafting process flow diagrams, conducting risk assessments, and driving enhancements via data analysis. With 5-8 years of experience and a strong foundation in Chemical Engineering, you’ll be expected to promote a safety-first culture while also supporting cross-functional teams and spearheading process improvements. From operational qualifications to troubleshooting deviations, your expertise will guide us in ensuring the highest standards of efficiency and compliance. Repligen proudly offers a competitive salary, a yearly bonus, flexible working hours, and a stimulating work environment that fosters learning and personal development. If you're ready to make a difference in healthcare through innovation and teamwork, we would love to hear from you!

Frequently Asked Questions (FAQs) for Process Engineer III Role at Repligen
What are the main responsibilities of a Process Engineer III at Repligen?

As a Process Engineer III at Repligen, your primary responsibilities include leading the installation and operational qualifications of process equipment, overseeing process validations (IQ/OQ/PQ), and generating essential documentation such as process flow diagrams and risk assessments. You'll also be responsible for investigating process deviations and implementing corrective actions, ensuring a continuous improvement culture driven by data analysis.

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What qualifications do I need to become a Process Engineer III at Repligen?

To become a Process Engineer III at Repligen, you should have a Bachelor’s degree or higher in Chemical Engineering or a related field. Additionally, having 5-8+ years of experience in chemical manufacturing is crucial, alongside a solid understanding of ISO standards and Good Manufacturing Practices (cGMP).

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Is teamwork important for a Process Engineer III at Repligen?

Absolutely! At Repligen, teamwork is vital for the success of a Process Engineer III. You will be working closely with cross-functional teams to ensure process objectives are met and that safety and quality standards are upheld throughout the engineering processes.

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What skills are essential for a Process Engineer III at Repligen?

Key skills for a Process Engineer III at Repligen include a strong knowledge of process/equipment validation, a safety-first mindset, and experience using statistical tools for process control. Lean manufacturing and Six Sigma knowledge are also beneficial to help drive process improvements efficiently.

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What does Repligen offer to a Process Engineer III apart from a salary?

Beyond a competitive remuneration package, Repligen offers a yearly bonus, flexible working hours, and a stimulating environment that promotes a steep learning curve. Joining our international team provides the opportunity to contribute meaningfully to patient healthcare worldwide.

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Common Interview Questions for Process Engineer III
Can you describe your experience with process validation as a Process Engineer III?

When answering this question, discuss specific instances where you led equipment and process validations, detailing the methodologies you used such as IQ, OQ, and PQ practices. Highlight the challenges you faced and how you overcame them to ensure compliance and quality in manufacturing processes.

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How do you approach risk assessment in chemical manufacturing?

Talk about your experience in creating and reviewing risk assessments, particularly HAZOP and FMEA. Explain how you identify potential risks and what protocols you follow to mitigate these risks, showcasing your understanding of safety and compliance.

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Describe a time you implemented a process improvement. What was the result?

Use the STAR method to frame your answer—describe the Situation, Task, Action, and Result. Be specific about the process improvement initiative you led, the data analysis involved, and the measurable impacts it had on efficiency or safety standards.

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What techniques do you use for troubleshooting deviations in processes?

Highlight your systematic approach to troubleshooting, including root cause analysis techniques and how you document and communicate these deviations. Provide examples of successful corrective actions you've implemented in past roles.

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Can you provide details on your experience with cross-functional teams?

Emphasize the importance of collaboration in your previous roles. Discuss how you facilitated effective communication between departments to achieve project goals and improve process efficiencies, ensuring that everyone was aligned and informed.

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What are your strategies for ensuring safety and compliance in chemical manufacturing?

Detail your commitment to a safety-first mindset, including how you stay up-to-date with regulations, implement training programs, and foster a safety culture within your team. Give examples of how you've proactively contributed to maintaining compliance.

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How do you utilize statistical tools in process engineering?

Discuss your proficiency with statistical tools and how you apply them in process control and data analysis. Explain how you use these tools to identify trends, issues, and areas for improvement in manufacturing processes.

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What role does communication play in your work as a Process Engineer III?

Articulate the vital role that clear and concise communication plays in your work—whether it’s writing technical documents, presenting to stakeholders, or collaborating within teams. Give examples of how effective communication has led to successful outcomes.

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How do you stay informed about advancements in chemical engineering?

Describe your proactive engagement with industry communities, continuous education, webinars, or certifications that keep you abreast of new technologies, regulations, and best practices in the field of chemical engineering.

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What interests you most about the role of Process Engineer III at Repligen?

Share your passion for life sciences and biopharma manufacturing. Discuss what specifically attracts you to Repligen's mission and how you see your skills and experiences aligning with the company’s goals to improve healthcare outcomes globally.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
April 11, 2025

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