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Staff Mechanical Design Engineer - Electromechanical

Company Overview


Mainspring Energy is revolutionizing power generation with the world’s most flexible and adaptable onsite power generator, the Mainspring Linear Generator. Commercial, industrial, and utility leaders are choosing Mainspring over traditional options like engines, turbines, and fuel cells to quickly and reliably deliver local power for EV charging, commercial facilities, data centers, and grid-scale operations. The Mainspring Linear Generator is fuel flexible, ramps up and down to meet demand, and utilizes a flameless technology with near-zero NOx emissions.


Backed by top-tier investors such as Khosla Ventures, Bill Gates, American Electric Power, and Lightrock, Mainspring designs, manufactures and delivers its products to customers across the U.S. today, and we’re quickly scaling for international expansion.


Inspired by our vision of the affordable, reliable, net-zero carbon grid, Mainspring is rapidly expanding within the $816B global electricity equipment market, and we’re hiring the best talent to meet growing customer demand around the globe. We welcome a broad range of backgrounds, experiences, and talents to bring fresh perspectives and ongoing innovation to our customers.


We are looking to build relationships with people who share our values:


Pragmatic Optimism. Building a new category of world-class power generation requires the optimism of ambition and creativity, balanced with practicality to solve problems efficiently. The challenges that arise are opportunities for growth.


Excellence without Ego. We bring expertise and commitment to creating the best customer experience, from sales to deployment and service, just as we apply deep technical rigor to building and delivering world-class products. We strive for excellence and behave as leaders with the humility to acknowledge our challenges, both collectively and as individual contributors.


Proactive Collaboration. The integration and cross-disciplinary nature of Mainspring’s business requires intentionally seeking out others who bring different skills, perspectives, and priorities. Our culture of inclusion and respect extends beyond our team to interactions with our partners and customers.


More information can be found at www.mainspringenergy.com


Job Overview


Mainspring is seeking Staff Mechanical Design Engineers with a focus on designing electrical enclosures and cables while improving functionality and system-level performance. This role will involve not only owning engineering development projects but also taking a leadership role in guiding technical decisions and influencing the design process across teams. You will manage and mentor cross-functional teams to ensure that key electrical subsystems meet challenging technical requirements from concept through manufacturing launch. In some cases, this role may directly manage engineers, providing leadership while ensuring that all team members work towards a cohesive project goal. Ideal candidates will have a strong combination of technical expertise, leadership abilities, and the drive to solve complex problems in a collaborative environment.


Core responsibilities
  • Lead brainstorming and technical review sessions to develop innovative solutions that enhance the performance and cost-efficiency of the Linear Generator and electrical subsystems
  • Take full ownership of the design, optimization, and execution of key electrical hardware, balancing cost reduction, safety improvements, and system-level reliability
  • Collaborate with reliability and test teams to validate systems and components, ensuring fast iteration cycles and incorporating feedback to drive the next-generation deployment of the Linear Generator
  • Collaborate cross-functionally with electrical engineering, manufacturing engineering, NPI, and external suppliers to deploy new designs into production, ensuring all systems meet the necessary performance and manufacturability requirements
  • Lead the development cycle of electrical hardware, including requirements development, prototyping, testing, iteration, and tooling, ensuring project milestones are met and resources are allocated effectively
  • Oversee the execution of the project by guiding and coordinating efforts across multiple engineering disciplines to maintain a cohesive direction
  • Mentor and support junior engineers, guiding them through technical challenges, offering advice on design strategies, and helping to develop their skills while working towards project goals
  • Proactively prioritize activities, balancing project timelines, resources, and risks to ensure consistent delivery on critical engineering initiatives


Qualifications
  • Degree: BS or MS in Mechanical Engineering or a similar engineering field from an accredited institution. Experience and degree will determine the level, with the following minimum requirements: Staff Level: BS + 11 years or MS + 10 years
  • Proven experience taking ownership of electrical enclosure and/or cable design, including architectural decisions and managing cross-functional teams or guiding team efforts in both disciplines
  • Strong expertise in sheet metal design for medium-volume production, electrical component specification, mechanical design for electrical systems, and design-for-manufacturability challenges
  • A solid understanding of electrical engineering principles and thermal modeling, and the ability to integrate them effectively into larger system designs
  • Extensive experience in SolidWorks and PDM (or a similar CAD version control system). Experience with CFD, FEA, and programs like SolidWorks Flow Simulation or Ansys is a plus
  • Demonstrated ability to manage complex technical decisions, influence the direction of designs, and coordinate with teams to achieve successful outcomes
  • A strong desire to mentor and develop junior engineers, providing guidance to help them grow and succeed in their roles
  • Passion for creating innovative and cost-effective solutions to enable the large-scale deployment of zero-carbon energy technologies


$148,000 - $170,000 a year
This position is onsite at our Menlo Park HQ. The salary will be adjusted to reflect local market conditions based on employee location as well as the experience of the employee. Along with the base salary, Mainspring offers pre-IPO stock options + benefits.

Does your experience not meet all of our posted requirements? Studies have shown that some people are less likely to apply to positions unless they meet every listed requirement. At Mainspring, we are committed to building a diverse, inclusive, flexible, and collaborative environment, so if you want to help us transition the world to clean and affordable electricity, and don’t meet all posted requirements for a particular role, we’d still love to hear from you. Mainspring can sometimes be flexible enough to shift responsibilities for the right person, or otherwise identify open or upcoming roles that may better fit your professional background.


In more traditional words, Mainspring Energy, Inc is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability.


This compensation and benefits information is based on Mainspring Energy's estimate as of the date of publication and may be modified in the future. We generally do not negotiate on salary once we have made an offer. The level of pay within the range will depend on a variety of job-related factors that may include location, relevant prior experience and/or education, or particular skills and expertise. New hires joining the company tend to be paid within the starting base pay range noted above, with opportunities to increase pay over time based on development of additional skills, competencies, and company-specific knowledge.

Average salary estimate

$159000 / YEARLY (est.)
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$148000K
$170000K

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What You Should Know About Staff Mechanical Design Engineer - Electromechanical, Mainspring Energy

At Mainspring Energy, we're on a mission to revolutionize power generation with innovative solutions, including our groundbreaking Mainspring Linear Generator. We're currently on the lookout for a Staff Mechanical Design Engineer - Electromechanical to join our dynamic team in Menlo Park, CA. In this exciting role, you will focus on designing electrical enclosures and cables that help optimize functionality and system-level performance. As a key player in our engineering team, you’ll own significant projects while also providing leadership and mentorship to ensure we meet our rigorous technical standards. Collaborating across teams, you will address challenges with a mix of creativity and pragmatism, leading brainstorming sessions and driving design improvements. You'll take charge of the entire development cycle—from conceptualization to manufacturing—and work closely with reliability and test teams to validate designs. Your expertise in mechanical and electrical systems, coupled with a passion for innovative solutions, will play a crucial role in the successful deployment of our electrifying technologies. If you're ready to embrace the challenge of creating a sustainable world, this position could be a perfect fit for you. At Mainspring, we value diverse backgrounds and strive for an inclusive environment to foster creativity and collaboration. This is an opportunity not just to grow your career but to contribute to a future powered by clean, affordable energy.

Frequently Asked Questions (FAQs) for Staff Mechanical Design Engineer - Electromechanical Role at Mainspring Energy
What are the key responsibilities of the Staff Mechanical Design Engineer - Electromechanical at Mainspring Energy?

The Staff Mechanical Design Engineer - Electromechanical at Mainspring Energy is responsible for leading the design and optimization of electrical enclosures and cables to enhance the performance of the Linear Generator. This includes managing engineering projects, collaborating with cross-functional teams, and mentoring junior engineers. The role also involves validating designs in partnership with reliability and test teams, ensuring projects meet technical requirements efficiently.

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What qualifications are needed for the Staff Mechanical Design Engineer position at Mainspring Energy?

Candidates for the Staff Mechanical Design Engineer position at Mainspring Energy should have a BS or MS in Mechanical Engineering or a related field, with a minimum of 11 years of relevant experience for a BS degree or 10 years for a MS degree. Essential qualifications include proven experience in electrical enclosure design, expertise in sheet metal design, and proficiency in tools like SolidWorks and PDM.

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How does mentoring play a role in the Staff Mechanical Design Engineer role at Mainspring Energy?

Mentoring is a vital component of the Staff Mechanical Design Engineer role at Mainspring Energy. This position not only involves technical responsibilities but also emphasizes guiding junior engineers through complex challenges. You’ll help develop their skills, provide design strategy advice, and ensure that they contribute effectively to project goals, enhancing the overall strength of the engineering team.

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What can candidates expect from the work culture at Mainspring Energy?

At Mainspring Energy, the work culture is rooted in pragmatic optimism, excellence without ego, and proactive collaboration. You can expect to work in an inclusive environment where diverse perspectives are valued and creativity is encouraged. The company fosters an atmosphere of mutual respect, enabling teams to tackle challenges together while committing to delivering world-class products.

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What is the salary range for the Staff Mechanical Design Engineer position at Mainspring Energy?

The salary range for the Staff Mechanical Design Engineer at Mainspring Energy is between $148,000 to $170,000 per year. This range may vary based on local market conditions and the candidate's experience. In addition to the base salary, Mainspring offers pre-IPO stock options and competitive benefits.

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Common Interview Questions for Staff Mechanical Design Engineer - Electromechanical
Can you describe your experience with mechanical design and electrical systems?

In answering this question, focus on specific projects that highlight your mechanical design expertise and how you've incorporated electrical systems. Mention the tools you've used, such as SolidWorks, and detail any cross-functional teamwork in bringing designs to life.

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How do you approach problem-solving in a collaborative environment?

Share an example of a challenging project where you effectively collaborated with others to solve technical problems. Emphasize your ability to lead brainstorming sessions and how different perspectives contributed to innovative solutions.

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What strategies do you employ to mentor junior engineers?

Discuss your mentoring approach, mentioning specific techniques for guiding junior engineers through technical challenges. Highlight how you foster an inclusive environment and the importance of developing different skills among team members.

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How do you prioritize tasks when managing multiple engineering projects?

Explain your method for prioritizing tasks, such as using project timelines, resource allocation, and risk assessment. Give an example of how you successfully managed competing deadlines without compromising quality.

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What experience do you have with design-for-manufacturability?

Provide details about your experience with design-for-manufacturability and why it's important. Mention any specific projects where you successfully implemented these principles to enhance production efficiency.

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How do you validate the designs you develop?

Discuss the validation process you follow after completing a design. Include how you collaborate with reliability and test teams to conduct reviews and iterations based on testing feedback.

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Can you give an example of a successful project where you led a cross-functional team?

Share an example highlighting your leadership abilities. Describe how you coordinated efforts across different engineering disciplines to achieve a common project goal, emphasizing the outcomes and learnings from that experience.

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What are the key considerations in electrical enclosure design?

Discuss the multiple factors that influence electrical enclosure design, such as thermal modeling, material selection, and safety. Provide examples of how you’ve addressed these considerations in past projects.

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Describe your experience with SolidWorks and other CAD tools.

Talk about your expertise in SolidWorks and any other CAD tools you’ve used, detailing specific projects where you utilized these programs for design and modeling. Highlight any unique challenges you've overcome through your technical knowledge.

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How do you keep up with industry trends in mechanical and electrical engineering?

Mention the sources you rely on for industry knowledge—such as journals, conferences, and online courses. Emphasize your commitment to continuous learning and how this helps you remain effective in your role.

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Mainspring Energy is engineering advanced technology by developing a prototype of a linear generator that converts fuel to electricity. Mainspring was founded in 2010 by three Stanford engineers- Shannon Miller, Adam Simpson, and Matt Svrcek. T...

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Full-time, on-site
DATE POSTED
March 31, 2025

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