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Plant Manager

Overview

Pactiv Evergreen is now a part of Novolex. Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries, including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Our innovative product portfolio is designed to meet the diverse needs of businesses worldwide and the millions of customers they serve. Through continuous investment in research and development, we are committed to engineering more sustainable choices for the future. Our extensive manufacturing network spans North America and Europe, including two world-class plastic film recycling centers. Discover more about Novolex, our 20,000+ family members and our commitment to innovation and sustainability at www.novolex.com.

 

 

Downingtown is a borough in Chester County, Pennsylvania, 33 miles west of Philadelphia. As of the 2010 census it had a population of 7,891. Downingtown was settled by English and European colonists in the early 18th century and has a number of historic buildings and structures.

 

The plant was built in 1979, manufactures paper cups and cartons, and has approximately 200 employees.

 

Pactiv Evergreen is committed to a diverse and inclusive workforce.  Pactiv Evergreen is an Equal Opportunity Employer.  All qualified applicants will receive consideration for employment without regard to race, color, sex (including pregnancy), sexual orientation, religion, creed, age national origin, physical or mental disability, genetic information, gender identity and/or expression, marital status, veteran status or other characteristics or statuses protected by law.  For individuals with disabilities who would like to request an accommodation, please call (847) 482-4320 or email TalentHelp@Pactiv.com.

 

All information will be kept confidential according to EEO guidelines and applicable laws.

 

Our Social Responsibility platform features a robust, employee-led Give Back program, which includes a matching gifts plan, community grants initiative, and our annual Company-wide Month of Action campaign. With each of these initiatives, our employees are empowered and equipped to give back to their communities and support the non-profits important to them and their families. Through our Give Back program, we own our commitment to Social Responsibility and live our purpose of Packaging a Better Future.

Responsibilities

This position is for Pactiv Evergreen Inc.

 

Summary:

The Plant Manager position is responsible for all aspects of Manufacturing, Engineering, Logistics, EH&S and Facilities at a given manufacturing plant in support of the AOP. The Plant Manager establishes local operating strategy, manages the manufacturing plant workforce and interfaces as necessary with key internal customers. The Plant Manager will typically be responsible for a plant employee population of 200 + employees working in a 24/5 manufacturing operation.

 

Essential duties and responsibilities:

· Cultivate a collaborative plant culture that encourages employee development, teamwork and adaptability

· Evaluate and develop the existing talent found within the manufacturing plant

· Build an efficient manufacturing operation through the reliance on standardized systems, reliable equipment performance and an adherence to process

· Apply principles of lean manufacturing, as appropriate, to improve key business metrics via continuous improvement advancements, waste elimination (1st pass yield and Kaizen) and root cause analysis

· Optimize plant performance (overall equipment efficiency/OEE) by maximizing labor efficiency while at the same time minimizing scrap and achieving the required product quality

· Partner with commercial and R&D staff to identify opportunities for improvement in cost of manufacturing and product performance

· Head of the plant management team by empowering, enabling and developing people to work effectively together as teammates

· Ensure a collaborative culture is established throughout the Plant where employees are held accountable while at the same time coached and encouraged to reach their full potential

· Ability to effectively communicate the business vision across all levels of the plant

· Management of annual operating plan/budget & deployment of resources across the plant to deliver production commitments in key safety, quality, service, and cost target areas

· Support internal customer groups to ensure attainment of profitability targets and delivery of finished product that meets customer quality expectations

· Develop and execute the safety programs necessary to achieve and sustain a world-class safety record

· Direct plant capital programs and expenditures to support strategic operational goals

· Comply with all local, state and federal regulations

· Manage operations through the use of the Pactiv Evergreen Production System (PEPS).

Qualifications

Requirements:

· Bachelor's Degree BA/BS degree in Business, Operations, Engineering or a related field is preferred

· 5-10 years of progressive experience in manufacturing dependent upon location size – preferably in a highly respected paper or consumer packaging manufacturing organization

· Previous management/supervisory experience required

 

Preferred Skills:

· Strong financial aptitude

· The Plant Manager will have successfully implemented operational strategies and initiatives that have improved bottom-line profitability in a manufacturing environment

· The Plant Manager must be high-energy with a creative approach to problem solving, possess strong analytical skills, and be a team player with exceptionally strong leadership skills

· The Plant Manager must be an excellent judge of talent with a proven track record of attracting top performers and mentoring employees as their careers advance up through the organization

· Ability to multi-task effectively while working across multiple layers of the organization. Proven ability to juggle multiple issues simultaneously, identifying appropriate level of priority and resource allocation

· The ideal candidate is a team builder that develops and drives high performance work teams aligned around the strategic operational initiatives of the manufacturing plant.

· Ability to function as a strategic thinker without losing site of the critical details

· Experienced at applying the principles of lean manufacturing to improve key plant metrics via continuous improvement advancements, waste elimination and root cause analysis problem solving

 

Benefits: 

 

This position is eligible for an annual incentive bonus, 401(k) plan with no waiting period and dollar for dollar match up to 6% and immediate vesting, comprehensive medical, dental, and vision insurance, flexible spending and health savings accounts, paid time off, paid parental leave, up to nine paid Holidays and two floating Holidays, wellness program, tuition reimbursement and family care benefits.

 

#LI-TM1

Average salary estimate

$100000 / YEARLY (est.)
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$80000K
$120000K

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What You Should Know About Plant Manager, Pactiv Evergreen

Join Pactiv Evergreen as a Plant Manager in Downingtown, where you’ll lead a dynamic team of over 200 employees in a vibrant manufacturing plant dedicated to producing sustainable packaging solutions. At Pactiv Evergreen, now part of Novolex, we believe in fostering a collaborative culture that drives both team development and operational excellence. You’ll oversee all aspects of manufacturing, engineering, logistics, and facilities management, ensuring the plant runs smoothly 24/5. Your keen sense for talent will help you evaluate and nurture the existing workforce while implementing lean manufacturing principles to improve performance metrics. You will work closely with internal teams to enhance product quality and drive cost efficiencies. As an effective communicator, you’ll engage with all levels of staff, helping to align everyone with our business vision. Your strategic mindset will be key in managing the annual operating plan and resources, all while ensuring a world-class safety record is maintained. Pactiv Evergreen is committed to an inclusive workplace where every idea matters, and your leadership skills will play a crucial role in empowering our employees to reach their full potential. Imagine leading a team that not only contributes to the bottom line but also actively participates in social responsibility initiatives through our Give Back program, helping our communities thrive. Step into a role where innovation and sustainability are not just buzzwords, but part of our everyday work life. We can’t wait to see what you’ll bring to the Pactiv team!

Frequently Asked Questions (FAQs) for Plant Manager Role at Pactiv Evergreen
What are the main responsibilities of a Plant Manager at Pactiv Evergreen?

As a Plant Manager at Pactiv Evergreen, your primary responsibilities include overseeing all aspects of manufacturing, engineering, logistics, EH&S, and facilities. You'll lead a workforce of over 200 employees, cultivating a collaborative culture while implementing operational strategies. Your role includes managing the annual operating plan, optimizing plant performance, ensuring safety protocols, and partnering with teams to enhance product quality.

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What qualifications are required for the Plant Manager position at Pactiv Evergreen?

To qualify for the Plant Manager position at Pactiv Evergreen, candidates should typically hold a Bachelor's Degree in Business, Operations, Engineering, or a related field. A progressive manufacturing experience of 5-10 years in a paper or consumer packaging organization is preferred, along with previous management experience. Strong leadership and analytical skills are essential for this role.

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What skills are essential for a Plant Manager at Pactiv Evergreen?

Successful Plant Managers at Pactiv Evergreen possess strong financial acumen, creative problem-solving abilities, and exceptional leadership skills. Experience with lean manufacturing principles is crucial for improving key metrics. Additionally, the ability to effectively communicate across various organizational levels and attract top talent is vital in this leadership position.

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How does Pactiv Evergreen promote employee development for Plant Managers?

Pactiv Evergreen emphasizes a culture of development and teamwork. As a Plant Manager, you will have the opportunity to evaluate and develop existing talent within your plant. The company supports continuous improvement through training programs and initiatives that encourage employees to advance their careers through mentorship and skill development.

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What benefits does Pactiv Evergreen offer to its Plant Managers?

Pactiv Evergreen offers a competitive benefits package for its Plant Managers, including an annual incentive bonus, a 401(k) plan with immediate vesting and a company match, comprehensive medical, dental, and vision insurance, and paid time off. Additional benefits include a wellness program, tuition reimbursement, and family care benefits, ensuring a supportive work environment.

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Common Interview Questions for Plant Manager
What strategies would you implement to improve manufacturing efficiency as a Plant Manager?

In answering this question, discuss specific lean manufacturing principles you've applied in previous roles. Highlight your approach to waste reduction, process optimization, and how you empower your team to embrace continuous improvement. This shows that you have practical experience in making tangible improvements.

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How do you manage and develop talent within your team?

Focus on your ability to identify strengths in employees and create individualized development plans. Share examples of mentorship or training initiatives you've led that resulted in improved team performance. This demonstrates your commitment to cultivating a high-performing work culture.

Join Rise to see the full answer
Can you describe a time you faced a significant operational challenge?

Select a relevant example that highlights both the challenge and your problem-solving skills. Discuss the steps you took to analyze the situation, implement solutions, and the positive outcomes that followed, illustrating your resilience and strategic thinking.

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What is your approach to ensuring safety in the workplace?

Talk about your commitment to safety culture by emphasizing proactive measures. Share past experiences where you've successfully implemented safety programs or protocols and how these initiatives contributed to a safer work environment.

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How do you measure success in a manufacturing plant?

Discuss specific KPIs relevant to plant operations, such as Overall Equipment Efficiency (OEE) and first-pass yield. Explain how you use these metrics to evaluate performance and drive strategic decisions, showcasing your analytical approach.

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Explain how you would handle conflicts within your team.

Describe your conflict resolution strategies, highlighting your role as a mediator and your ability to foster open communication. Provide examples of situations where you've successfully resolved conflicts, thus maintaining team harmony.

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What experience do you have with budgeting and resource allocation?

Share your past experiences managing budgets, making resource allocation decisions, and achieving financial goals. Discuss the importance of aligning operational expenditures with strategic objectives, showcasing your financial awareness.

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How would you align your plant's objectives with the organization's broader goals?

You could mention the importance of effective communication and collaboration with senior management. Explain how you would identify key operational areas that drive the company's goals, ensuring everyone on your team is aware and committed to these objectives.

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What role does innovation play in your approach as a Plant Manager?

Emphasize your belief in continuous improvement and innovation as critical factors for success. Discuss how you've fostered a culture of innovation in past roles and the impact it had on efficiency and employee engagement.

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Why do you want to work for Pactiv Evergreen as a Plant Manager?

Research the company's values and mission to formulate a thoughtful response. Express your alignment with their commitment to sustainability and social responsibility, mentioning specific initiatives or values that resonate with you, enhancing your case as a strong cultural fit.

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DATE POSTED
April 3, 2025

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